In fields demanding high flatness requirements, such as precision sheet metal processing, electronic device housings, and medical device components, the 30-series thin-plate hydraulic servo precision leveling machine, with its golden combination of hydraulic drive and servo control, has become an indispensable core processing equipment. This leveling machine, specifically designed for 0.5-3mm thin metal sheets, translates ±0.01-0.05mm leveling accuracy into stable product quality, fundamentally eliminating pain points such as deformation and wrinkling that easily occur in thin-plate processing.

Its standard configuration of 11 or more rollers arranged vertically, combined with high-wear-resistant roller surfaces of HRC58-62, and precise hydraulic control of 0.8-1.2Mpa, can efficiently adapt to batch processing of various materials such as stainless steel, cold-rolled steel, and aluminum sheets, and flexibly respond to small-batch customization needs. The intelligent pressure adjustment system automatically matches the pressure according to the sheet thickness, and the digital display shows key parameters in real time and supports storage and retrieval. Combined with its compact design, the equipment saves production space while significantly reducing maintenance costs, perfectly meeting the high-efficiency needs of precision machining scenarios.

Facing the processing of heavy sheet metal components such as engineering machinery structural parts, automotive chassis, and machine tool bed parts, the 40 series heavy-duty hydraulic precision leveling machine, with its robust rigidity, provides a solid guarantee for leveling 0.6-4mm thick metal sheets. Whether it's thick steel plates, high-strength alloy plates, or large stamped parts, its high-output hydraulic system (1.2-2.0Mpa) combined with a precision leveling mechanism of ≥13 rollers not only quickly corrects warping deformation after rolling and stamping but also controls flatness errors to ≤±0.01-0.05mm, far exceeding industry standards.

The HRC60-64 high wear-resistant and impact-resistant roller surface ensures a long service life for the equipment in batch processing of container plates, steel structures, etc., while the maximum processing width of 1600mm (customizable for wider applications) further expands its application boundaries. The graded pressure adjustment function can accurately adapt the pressure to different material hardnesses, the intelligent temperature control system avoids overheating during long-term operation, and the multiple safety interlock designs such as sheet metal deviation detection and overload protection make heavy sheet metal processing both efficient and safe, making it a trusted choice for industries such as construction machinery and automobile manufacturing.

I. Product Overview

The 50 Series Four-Column Hydraulic Intelligent Precision Leveling Machine adopts a four-column body structure, integrating hydraulic drive and intelligent control technology. It is suitable for high-precision leveling of medium-thick metal sheets (0.8-5mm), efficiently correcting warping, wavy deformation, and other deformation problems after stamping and rolling, meeting the stringent flatness requirements of high-end manufacturing fields.

II. Core Advantages
The four-column structure provides high rigidity and uniform force distribution, ensuring stable and deviation-free processing.
The intelligent + hydraulic dual control system achieves a leveling accuracy of ±0.01-0.05mm, far exceeding the standards of conventional equipment.
It is suitable for various medium-thick materials, with a high degree of automation, significantly improving production efficiency.
The rational structural design facilitates convenient maintenance, extends service life, and offers outstanding overall cost-effectiveness.

III. Applicable Applications
·Metal Sheets: High-strength steel plates, alloy plates, hot-rolled plates, large stamped parts, sheet metal structural parts, etc.
·Application Scenarios: Automotive parts manufacturing, engineering machinery processing, precision sheet metal production, machine tool parts processing, ·Aerospace parts assembly, etc. IV. Equipment Performance
·Processing Plate Thickness: 5-16mm
·Number of Leveling Rollers: Multi-roller configuration (standard ≥15 rolls)
·Roller Surface Hardness: HRC62-65 (high wear resistance, impact resistance)
·Hydraulic System Pressure: 1.5-2.5Mpa
·Maximum Processing Width: ≤1800mm (custom widening supported)
·Intelligent Control Accuracy: ±0.01-0.05mm

V. Functional Features
Intelligent Parameter Matching: Automatically adapts leveling parameters according to plate material and thickness, eliminating the need for repeated manual adjustments.
Data Visualization: Equipped with a digital display screen, showing real-time processing pressure, roll gap, and other data, supporting parameter storage and retrieval.
Safety Protection: Equipped with overload protection, emergency stop, plate misalignment detection, and other safety devices.
Flexible Adaptability: Supports fine-tuning of roll gap and can switch between multiple leveling modes to adapt to different processing needs.

I. Product Overview
The 60 Series Thick Plate High-Efficiency Hydraulic Leveling Machine is specifically designed for thick plate processing. It features a high-strength machine body and a high-power hydraulic system, suitable for precise leveling of metal sheets with a thickness of 1-8mm. It can quickly correct severe deformation after rolling, cutting, and stamping of thick plates, meeting the core requirements of heavy manufacturing industries for the flatness of thick plates.

II. Core Advantages
·High machine body rigidity and outstanding load-bearing capacity ensure stability in thick plate processing.
·High output power of the hydraulic system increases leveling efficiency by 30% compared to conventional equipment, suitable for mass production.
·Precision roller system design ensures flatness error ≤ ±0.01-0.05mm, providing stable processing accuracy.
·Suitable for high-strength and high-hardness thick plate materials, offering strong versatility and low maintenance costs.

III. Applicable Applications
·Metal Sheets: High-strength thick steel plates, alloy thick plates, hot-rolled thick plates, large structural components, heavy stamping parts, etc.
·Application Scenarios: Engineering machinery manufacturing, steel structure processing, container production, machine tool bed processing, ship parts manufacturing, etc.

IV. Equipment Performance
·Processing Plate Thickness: 8-20mm
·Number of Leveling Rollers: Multi-roller configuration (standard ≥17 rolls)
·Roller Surface Hardness: HRC63-66 (high wear resistance, impact resistance)
·Hydraulic System Pressure: 2.0-3.0Mpa
·Maximum Processing Width: ≤2100mm (custom widening supported)
·Maximum Processing Speed: 6-10m/min

V. Functional Features
·Graded Pressure Adjustment: Precisely adjusts hydraulic pressure in multiple levels according to plate thickness and hardness.
·High-Efficiency Heat Dissipation: Equipped with a forced cooling device in the hydraulic system to ensure continuous operation over extended periods.
·Safety Interlocks: Features overload protection, emergency stop, and plate misalignment alarm, among other safety functions.
·Roll System Adaptability: Supports fine-tuning of roll gaps to adapt to different plate thicknesses and elastic moduli requirements.

What pain points does it solve? It addresses the complex deformations that occur after rolling, welding, and cutting 2-10mm thick heavy metal sheets, where conventional equipment struggles to balance rigidity and precision, achieving efficient and accurate correction.

How does it solve this problem? A reinforced integral machine bed structure provides a solid foundation of rigidity; an ultra-high-pressure hydraulic system combined with precision servo control forms a dual core of "high load + high precision"; a high-torque drive system increases batch processing efficiency by 25% compared to similar equipment, and it can stably adapt to even special materials such as high-strength steel and wear-resistant steel.

How worry-free is the operation? The intelligent system automatically matches the optimal pressure based on the sheet thickness and material, eliminating the need for repeated manual adjustments; a dual heat dissipation design for the hydraulic and roller systems ensures 24-hour continuous heavy-load operation without "breaking down"; load monitoring, deviation warning, and other multiple protections safeguard operational safety throughout the process.

Which scenarios is it suitable for? Heavy equipment manufacturing scenarios such as thick plate leveling in shipbuilding, processing of structural components for heavy engineering machinery, production of wind power equipment parts, and precision correction of large machine tool beds.

The 100 Series Large Workpiece Hydraulic Precision Leveling Machine is a high-end leveling equipment developed for ultra-thick and ultra-large metal workpieces. It adopts an integrated ultra-rigid body and a high-pressure hydraulic system, adaptable to workpieces 3-12mm thick. It can efficiently correct deep deformations caused by rolling, welding, and heat treatment, meeting the stringent flatness requirements of heavy-duty high-end manufacturing.

Core Positioning Module:
·Equipment Level: High-end flagship model, specifically developed for ultra-thick and ultra-large metal workpieces 3-12mm thick.
·Core Mission: To efficiently correct deep deformations caused by rolling, welding, and heat treatment, breaking through the bottleneck of high-precision leveling of large workpieces.
·Applicable Scenarios: Ship plate processing, engineering machinery frame leveling, wind power flange processing, pressure vessel leveling, rail transit structural component manufacturing, heavy-duty machine tool bed precision leveling.

Performance Advantage Module:
·Structural Stability: Integrated ultra-rigid body design, outstanding resistance to torsion and deformation, ensuring deviation-free processing of large workpieces.
·Precision Control: Combination of high-pressure hydraulics and servo control, leveling accuracy reaches ±0.01-0.05mm, breaking through the precision limitations of large workpieces.
·Efficiency Improvement: Optimized feeding and roller system layout improves efficiency by 20% compared to conventional large-scale equipment, adapting to large-scale mass production.
·Durability: Key components use imported materials, reducing wear rate by 40%, significantly extending maintenance cycles, and significantly reducing operating costs.

Key Parameter Overview:
·Processing Range: Thickness 15-30mm, maximum processing width ≤2100mm.
·Core Configuration: Multi-roller design (standard ≥21 rolls), roller surface hardness reaches HRC65-68, ultra-high wear resistance and impact resistance.
·Operating Efficiency: Processing speed 1-10m/min, hydraulic system pressure 3.0-4.0Mpa, stable power output.

Core Functional Modules:
·Intelligent Adaptation: Built-in intelligent deformation detection system, real-time matching of deformation amount and pressure adjustment for precise leveling.
·Convenient Operation: Industrial touch screen supports storage, retrieval, and data traceability of 200+ sets of process parameters, enabling efficient switching between multiple processing products.
·Safety Protection: Equipped with multiple safety systems including oil temperature monitoring, overload protection, and deviation alarm, eliminating operational risks.
·Flexible Adaptability: Supports fine-tuning of roller gap and machine body calibration; customizable feed guide device to adapt to various oversized workpieces.