100 Series Large Workpiece Hydraulic Precision Leveling Machine

The 100 Series Large Workpiece Hydraulic Precision Leveling Machine is a high-end leveling equipment developed for ultra-thick and ultra-large metal workpieces. It adopts an integrated ultra-rigid body and a high-pressure hydraulic system, adaptable to workpieces 15-30mm thick. It can efficiently correct deep deformations caused by rolling, welding, and heat treatment, meeting the stringent flatness requirements of heavy-duty high-end manufacturing.

Core Positioning Module:
·Equipment Level: High-end flagship model, specifically developed for ultra-thick and ultra-large metal workpieces 15-30mm thick.
·Core Mission: To efficiently correct deep deformations caused by rolling, welding, and heat treatment, breaking through the bottleneck of high-precision leveling of large workpieces.
·Applicable Scenarios: Ship plate processing, engineering machinery frame leveling, wind power flange processing, pressure vessel leveling, rail transit structural component manufacturing, heavy-duty machine tool bed precision leveling.

Performance Advantage Module:
·Structural Stability: Integrated ultra-rigid body design, outstanding resistance to torsion and deformation, ensuring deviation-free processing of large workpieces.
·Precision Control: Combination of high-pressure hydraulics and servo control, leveling accuracy reaches ±0.02mm, breaking through the precision limitations of large workpieces.
·Efficiency Improvement: Optimized feeding and roller system layout improves efficiency by 20% compared to conventional large-scale equipment, adapting to large-scale mass production.
·Durability: Key components use imported materials, reducing wear rate by 40%, significantly extending maintenance cycles, and significantly reducing operating costs.

Key Parameter Overview:
·Processing Range: Thickness 15-30mm, maximum processing width ≤2500mm (customizable up to 3000mm).
·Core Configuration: Multi-roller design (standard ≥21 rolls), roller surface hardness reaches HRC65-68, ultra-high wear resistance and impact resistance.
·Operating Efficiency: Processing speed 4-7m/min, hydraulic system pressure 3.0-4.0Mpa, stable power output.

Core Functional Modules:
·Intelligent Adaptation: Built-in intelligent deformation detection system, real-time matching of deformation amount and pressure adjustment for precise leveling.
·Convenient Operation: Industrial touch screen supports storage, retrieval, and data traceability of 200+ sets of process parameters, enabling efficient switching between multiple processing products.
·Safety Protection: Equipped with multiple safety systems including oil temperature monitoring, overload protection, and deviation alarm, eliminating operational risks.
·Flexible Adaptability: Supports fine-tuning of roller gap and machine body calibration; customizable feed guide device to adapt to various oversized workpieces.